ChemSafe Pump
• Corrosive and abrasive fluids
• Machined body, reinforced tie bolt design
• PTFE & UHMWPE constructions
• High purity pump
• 1/4 to 1-‐1/2 inch
• Corrosive and abrasive fluids
• Machined body, reinforced tie bolt design
• PTFE & UHMWPE constructions
• High purity pump
• 1/4 to 1-‐1/2 inch
Feature Overview
#1: Leak-Free
Cold Flow: deformation over time due to continuous load.
• Temperature
• Time under load
• Stress level
CHEMSAFE SOLUTION
• CNC-machined body ensures a precision fit
• Dual force, tie-bolt design for superior chemical containment
Cold Flow: deformation over time due to continuous load.
• Temperature
• Time under load
• Stress level
CHEMSAFE SOLUTION
• CNC-machined body ensures a precision fit
• Dual force, tie-bolt design for superior chemical containment
#2: Corrosion
PTFE
• Superior chemical compatibility
• Most aggressive acids
PTFE
• Superior chemical compatibility
• Most aggressive acids
#2: Abrasion
UHMWPE
• Great abrasion resistance
• Good chemical resistance
• Concentrated acids & alkalis
Abrasion Resistance Testing
• Sand Slurry Testing
• Taber Abrasion Analysis
UHMWPE
• Great abrasion resistance
• Good chemical resistance
• Concentrated acids & alkalis
Abrasion Resistance Testing
• Sand Slurry Testing
• Taber Abrasion Analysis
#4: Diaphragm Life
Three Overmolded Options
• PTFE – extremely aggressive chemicals
• EPDM – slurries with chemical cocktails
• Buna – oils, non-aggressive chemical slurries
#5: Serviceability
Easy and fast replacement:
• Air motor
• Diaphragms
• Checks
• Air valves
Identify a Problem
Visual clues for replacement of existing pumps with ChemSafe:
• Corroded pump exterior
• Leaks around the manifolds
• Discoloration of the floor caused by severely leaking pump
• Worn internal fluid bowls
• Enclosed chemical room
Applications
Pickling Baths
Surface treatment used to remove impurities, such as inorganic contaminants, stains, rust or scale that can discolor the steel
Silicone Carbide Slurries
Used in construction, ceramics, paper and explosives industries, among many others
Electroplating
Deposits a layer of a material on an object to improve wear resistance, lubricity or corrosion protection
Printing Inks
Writing and printing inks are made with a wide variety of components, many of which can be abrasive
Ceramic Finishing
Method of finishing that cleans, deburrs and polishes treated surface - abrasive ceramic media is used during the finishing process
Lime Slurry
Industrial, municipal and environmental applications, such as metals precipitation, odor control, sludge stabilization, lime softening and pH adjustment
Common Chemicals
Sulfuric acid – 198 million tons produced each year
• Wet chemical etchants in circuit board manufacturing
• Lead-acid battery manufacturing
• Pickling acid in steel manufacturing
• Uses in sulfur-based fertilizers
• Mineral leaching
• Gas scrubbing
• Neutralize alkaline substances
• Catalyst used in crude oil refining
Acetic Acid – 7.1 million tons produced each year
• Vinyl acetate monomer and acetic anhydride, used to manufacture
cellulose acetate
• Wood glue manufacturing
• Solvents for lithography in printing
• Manufacture of fragrances and perfumes
• Rubbers and plastics manufacturing
Phosphoric Acid
• Clean wash agent in machinery manufacturing
• Acid metal cleaner in electroplating
• Fertilizer production
• Soft drinks and other food products
• Corrosive flux ingredients in welding/soldering
Nitric Acid
• Manufacture of nitrogen-rich fertilizers
• Odor agent scrubber chemical
• Solvent in acrylic fiber manufacturing
Tools